Toyota to remanufacture cars up to three times in UK

Toyota will begin comprehensively refreshing ex-customer cars at its UK manufacturing facility as part of a drive to add value to vehicles throughout their life cycles.

Agustín Martín, president and managing director of Toyota GB, gave Autocar the first details of a new process that Toyota will implement as part of its new fleet-focused mobility sub-brand, Kinto. He said: “We need to stretch the way we look at life for both the vehicle and the customer.

“I think we’re very familiar with the usual two- to three-year cycles that are extremely popular in the UK, but we need to go beyond that two- to three-year cycle and say: ‘Okay, what happens in that second cycle and in the third cycle?’”

In order to extend its contact time with customers “at least to 10 years”, Toyota will take vehicles back to the factory after their first use cycle (ie a typical lease contract) and refurbish them “to the best standard” to ensure the second user has as new a vehicle as possible.

The same process could also be carried out, Martín suggested, before the third use cycle, after which Toyota will focus its efforts on recycling the vehicles as efficiently as possible.


While the details of the vehicles’ end-of-life process have yet to be laid out, Martín hinted that the focus will be on avoiding waste and reducing the environmental impact of new vehicle production.

He said: “How do we recycle it? How do we reuse different parts that are essential and maybe can be used for other services? How do we then rebuild the batteries, reuse them and recycle them? How do we use part of the material for the brand-new vehicle that’s going to be used in the factory?”

Toyota’s emphasis on customer satisfaction and vehicle durability extends to its first production BEV, the bZ4X, which is due in early 2022. Its 71.4kWh battery, giving a range of 280 miles, is promised to retain up to 90% of its usable capacity after 10 years of us

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  1. They talk about ’reusing’ car up to 10 years!

    In Canada Toyota car are used for about 20 years without the manufacturer involvement.

    There is very few thing to ’fix’ of a less than 10y Toyota in a climate without salt on the road.

  2. This is clearly about BEVs, they are much harder for a local mechanic to “overhaul” when the key component, the battery, reaches the end of its life.

    I think its great that they are thinking ahead like this, it’s also good for the communities where Toyota have factories in the UK. There has been so much talk about how the lifetime of a BEV is much longer than a ICE, bringing them back to the factories for “re-manufacturing” helps to ensure jobs in communities that have been badly hurt by the automotive industry before.

    I suspect this is where the whole industry is going to go, the smaller local mechanics are sadly going to disappear but if we see the remanufacturing happening in the countries of use that’s at least a plus.

    The other thing this does though is further entrench the manufactures in the second hand market and tie yet more customers to their financing plans.


    Wanted to add, that this also helps the manufacture keep control of the value in the battery’s which is probably the largest single const in a BEV. Remanufacturing the battery’s themselves will be massively important.

    It will be interesting to see how this effects British Car Auctions (the company) who have a near monopoly on the second hand market.