Thermal Sprayed Aluminum Coatings Market Prophesied to Grow at a Faster Pace by 2025


Global industry analysis

The Thermal Sprayed Aluminum Coatings Market is an increasingly important industry for a variety of applications. Thermal spray aluminum (TSA) coatings are used to provide protection from corrosion and wear, as well as improve electrical conductivity and optical properties. Thermal spray aluminum can also be used to reduce heat build-up on equipment.

A coating is a thick layer of paint that can be applied to the surface of an object and its main function is to protect materials like steel, low carbon steel, etc. from corrosive environments. The purpose of applying the coating can be more practical, more aesthetic, or in some cases both.

Important qualities that coatings offer are resistance to erosive forces, corrosion, heat and abrasion. Thermally  sprayed aluminum  coatings are commonly used on an industrial scale to reduce energy consumption and prevent corrosion in the chemical, petrochemical, automotive and aerospace industries.

Thermal coatings are economically advantageous as they can protect critical components from the intense heat loss during combustion, transfer of hot media (liquid, gas or other process) or other operations. It can also be used to extend the life of newly manufactured parts.

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Thermal spray coating involves substrate formation in hot and semi-molten formation. Most spray coatings use aluminum and zinc. Zinc is used for low-corrosive applications, while aluminum is used in various industries worldwide to offer good corrosion resistance.

Compared to other coatings, thermally sprayed aluminum coatings are simple in logistics, cheap in price and convenient in use, which enables a wide range of applications.

Excellent adhesion quality, resistance to mechanical damage, wide operating range (-45 degrees to 540 degrees), no health hazards from solvents or other organic substances, and more.

Market Dynamics: Aluminum Thermal Spray Coatings Market

Thermally sprayed aluminum coatings are expected to gain importance over the forecast period. Various driving factors are expected to propel the demand for the Aluminum Thermal Spray Coatings market. For example, applications in subsea piping and pipelines capable of transporting hot liquids and growing industrial centers around the world are some of the key factors. Increasing market demand for Aluminum Thermal Spray Coating in the given forecast period and creating significant opportunities for global Aluminum Thermal Spray Coating manufacturers.

However, inconsistent raw material prices may hamper the growth of the thermal sprayed aluminum coatings market during the forecast period. The introduction of innovative spraying processes is an important trend in this market. This ensures that all major global players integrate this new technology into their production processes.

Based on geographic region, Asia Pacific is expected to grow with a significant market share in the global thermal spray aluminum market, followed by Western Europe and North America. The use of thermally sprayed aluminum coating products in the industrial product area is becoming economical due to the latest innovations and developments in this market. Given this positive situation, the market for thermal sprayed aluminum coating is expected to grow in all emerging and developing regions in the near future.

From an application point of view, the oil and gas, offshore, automotive and aerospace industries are expected to gain a foothold in the market over the forecast period owing to the increasing need for corrosion protection in harsh chemical environments.

Market Segmentation: Aluminum Thermal Spray Coatings Market

Basis of the application

  • corrosion protection

  • decorative coating

  • wear resistance

  • thermal barrier

  • Others

Basis for end user industries

  • oil and gas

  • chemistry and petrochemistry

  • Schiff

  • automotive and aerospace

  • Others

Regional Outlook: Aluminum Thermal Spray Coatings Market

In the Asia-Pacific region, there have been various consolidations in the coatings market worldwide over the past decade. Manufacturers around the world plan to relocate their manufacturing bases to China in order to maximize their profits. The economies of the Asia-Pacific region, particularly China and India, are expected to play a favorable role in the growth of the aluminum thermal spray coating market between the forecast periods. Globally, the thermal spray aluminum coatings market in India is expected to register double digit growth during the forecast period.

The thermal sprayed aluminum coatings market is expected to grow at a healthy CAGR between forecast periods, driven by the increasing adoption of sustainable technologies in manufacturing across the globe. Additionally, new innovations and inventions in the Aluminum Thermal Spray Coatings market are expected to propel the growth of the global market.

Major Players in Aluminum Thermal Spray Coatings Market include:

  • Metatech Warriors Pvt. (mainly)

  • barrier group

  • Praxair ST Technologies, Inc.

  • Oerlikon Metco

The research report represents a comprehensive assessment of the market, containing reasoned insights, facts, historical data, as well as statistically backed and industry validated market data.

It also includes forecasts using appropriate assumptions and methods. The research report provides analysis and information by market segments such as geography, application, and industry.

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This report covers flue gas analysis for:

  • market segment

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The regional analysis includes:

  • Nordamerika (USA, Kanada)

  • Latin America (Mexico. Brazil)

  • Western Europe (Germany, Italy, France, UK, Spain)

  • Eastern Europe (Poland, Russia)

  • Asia Pacific (China, India, ASEAN, Australia and New Zealand)

  • Japan

  • Middle East and Africa (GCC countries, South Africa, North Africa)

This report is a compilation of first-hand information from industry analysts, qualitative and quantitative assessments, and input from industry experts and industry participants from across the value chain.

The report provides an in-depth analysis of management factors along with key market trends, macroeconomic indicators, and market attractiveness by sector. The report also maps the qualitative impact of various market factors on market segments and regions.

Report Highlights:

  • Detailed overview of the top markets

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  • Detailed market segmentation

  • Historical, current and forecast market size in terms of volume and value

  • Current industry trends and developments

  • competitive landscape

  • Strategies of the main players and products offered

  • Potential and niche segments, areas with promising growth

  • A neutral view of market performance

  • Important information for market participants to maintain and strengthen their market presence

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